Project Gallery
Parts we have actually shipped — from one-off jigs to million-piece production runs. The figurines at the end are geometry demos: proof of surface detail and feature resolution, not the day job. For outcomes and numbers, read the case studies.
- All
- Client & production parts
- Detail & geometry demos
Adhesive Technologies epoxy hanger — 1,000,000+ produced
An epoxy tube attachment that connects the mixing nozzle to the epoxy tube. Largest order of 3d printed parts in history with an order of 1 million parts, with over 24,000 produced per day.
Production Info:
Print Time: 225 Minutes
Resolution: 250 Microns
Material: BASF EPD 1006
Units Per Print: 400
Alaska Guide Creations binocular tethers
Description: Tether length adjustment piece used in a variety of applications. This part allows the length of tethers to be changed. The production of this part set the world record for most 3d printed parts in one day at 62,700.
Production Info:
Print Time: 1.5 hrs
Resolution: 250 Microns
Material: Duramax
Units Per Print: 800
Alaska Guide Creations bow hangers
Description: Alaska Guide Bow Hangers used to attach and carry a bow from a backpack.
Production Info:
Print Time: 4 hrs
Resolution: 100 Microns
Material: DL110HB
Units Per Print: 128
Alaska Guide Creations yoke
Description: Yokes designed by Alaska Guide Creation. With added texture and easy mass production due to great design for Additive Manufacturing
Production Info:
Print Time: 4-6 hrs
Resolution: 250 Microns
Material: DL110HB
Units Per Print: 20-112
EZ Level Crown Master molding jig
Description: Allows user to cut crown molding right side up. Utilizes threads printed into the part.
Production Info:
Print Time: 16 hrs
Resolution: 100 Microns
Material: DL110HB
Units Per Print: 60
EZ Level StudFinder Pro
Description: Allows user to find studs with magnetic fields. After print, 4 neodymium magnets are placed in 4 insert slots.
Production Info:
Print Time: 14 hrs
Resolution: 100 Microns
Material: DL110HB
Units Per Print: 50
Phone Skope mountable phone cases
Description: A phone case that attaches your phone to spotting scopes to allow the user to take images of anything much farther away.
Production Info:
Print Time: 6hrs
Resolution: 250 Microns
Material: DL110HB
Units Per Print: 30
Spotting-scope GoPro adaptors
Used to attach any GoPro to a spotting scope, binoculars or other device used to take zoomed in images.
Production Info:
Print Time: 4hrs
Resolution: 250 Microns
Material: Duramax
Units Per Print: 30
Dustless Technologies vacuum components
Description: Vacum parts created for Dustless Technologies. Both prototype and production variations.
Production info:
Print Time: 14hrs
Resolution: 250 Microns
Material: DL110HB
Units Per Print: 8
Hutch Mountain GX390 components
Description: Small production part made for Hutch Mountain. I great example of parts that have been redesigned for mass manufacturing using additive manufacturing.
Production info:
Print Time: 5hrs
Resolution: 100 Microns
Material: DL110HB
Units Per Print: 280
HappiOutdoor cooler hinges and pins
Description: A part that is inserted into the receiving hole for a cooler. The parts are either hinges or pins used on the cooler.
Production Info:
Print Time: 5hrs
Resolution: 250 Microns
Material: Hard Black
Units Per Print: 300
Sight In 1 rifle-scope sighting tool
Description: A tool used to help sight in rifle scopes. The customer had to wait long for the boxing he sells the tool in than he did for the production of the parts themselves.
Production Info:
Print Time: 5hrs
Resolution: 250 Microns
Material: Duramax
Units Per Print: 30
Backslope Tools bucket block
Description: Used to carry 5 gallon buckets with a proprietary webbing handle. Approximately 10,000 pieces per day of production speed.
Production Info:
Print Time: 2 hrs
Resolution: 100 Microns
Material: DL110HB
Units Per Print: 108
Promotional pens — mass produced
Description: Promotional pens with the ability to add words, numbers, logos, or small images to the caps. The first promotional pens made in the USA in over 15 years.
Production Info:
Print Time: 6hrs
Resolution: 100 Microns
Material: Any
Units Per Print: 400
Bobby Dodd Trophy (Peach Bowl)
Description: A trophy given out to coaches at the Georgia Peach Bowl.
Production Info:
Print Time: 10hrs
Resolution: 100 Microns
Material: Duramax
Units Per Print: 12
NICA Utah bike medals
Description: Medals printed and painted for different placements for NICA races. One version has a internal piece that spins inside itself, creating a part that cannot be manufactured any other way.
Production Info:
Print Time: 2-6hrs
Resolution: 100 Microns
Material: Any
Units Per Print: 50-300
Arm and foot casts
Description: Casts for broken arms or feet that are washable, breathable, and much more cost friendly.
Production Info:
Print Time: 2hrs
Resolution: 500 Microns
Material: Biocompatible
Units Per Print: 8
Firearm components
Description: A variety of 3d printed gun parts and attachments. These parts showcase the adaptability and flexibility of additive manufacturing.
Production Info:
Print Time: 2-16 hrs
Resolution: 50-250 Microns
Material: ANY
Units Per Print: 6-50
Firearm grips
Description: Grips for compatible firearms. These grips can be left as is after printing, or Cerakoted different colors.
Production Info:
Print Time: 6 hrs
Resolution: 250 Microns
Material: DL110HB
Units Per Print: 32
AR wall mounts
Description: A wall mount made to attach AR rifles to the wall.
Production info:
Print Time: 9hrs
Resolution: 100 Microns
Material: DL110H
Units Per Print: 16
Bicycle components
Description: An assorted pairing of bike parts, such as seats, grips, pedals, and more.
Production Info:
Print Time: 6-14hrs
Resolution: 250 Microns
Material: Variety
Units Per Print: 3-30
Drone blades
Description: Drone blades 3d printed for USUE.
Production Info:
Print Time: 2 hrs
Resolution: 250 Microns
Material: DL110HB
Units Per Print: 15
Drone parts
Description: Drone body created using additive manufacturing. Impossible to be injection molded.
Production info:
Print Time: 16hrs
Resolution: 250 Microns
Material: DL110HB
Units Per Print: 2
Ski pole grips
Description: Ski pole grips redesigned for additive manufacturing.
Production Info:
Print Time: 12 hrs
Resolution: 250Microns
Material: DL110HB
Units Per Print: 20
Knife scales
Description: Knife grip scales, with the possibilities of what textured surface to include being endless.
Production Info:
Print Time: 1 hr
Resolution: 100Microns
Material: DL110HB
Units Per Print: 24
Pickleball paddle
Description: Unique pickle-ball paddles with the ability to change the inlaid lattice and add words, logos, or simple pictures to every new paddle.
Production Info:
Print Time: 8hrs
Resolution: 250 Microns
Material: Varitey
Units Per Print: 9
Divot repair tool
Description: A divot repair tool designed and produced by Merit3D. Used to repair divots created in golfing.
Production Info:
Print Time: 4 hrs
Resolution: 250 Microns
Material: DL110HB
Units Per Print: 224
Break-line clip
Description: Clips made to hold break lines for bicycles.
Production Info:
Print Time: 45 minutes
Resolution: 100 Microns
Material: DL110HB
Units Per Print: 200-300
Portable bidet
Description: A product made for Pika Outdoors. This bidet has been hand delivered to people in Africa to help with cleanliness.
Production info:
Print Time: 2.5hrs
Resolution: 50 Microns
Material: DL110HB
Units Per Print: 72
Self-draining holders
Description: Custom modeled squeegee holders. The spout the drips the resin off our mixing squeegees back into the resin vat. After mixing the resin, the squeegee is sat in the holder for the excess resin to flow back into the resin vat.
Production Info:
Print Time: 7 hrs
Resolution: 250 Microns
Material: DL110HB
Units Per Print: 12
Micro-screw watch stand
Description: A screw printed as part of a watch stand.
Production Info:
Print Time: 15 mins
Resolution: 50 Microns
Material: Hard Black
Units Per Print: 3000
Flexi Rex — print-in-place articulation demo
Description: A fun part Merit3D gives out on shop tours. These parts are an excellent example of design for additive manufacturing.
Production Info:
Print Time: 4 hrs
Resolution: 250 Microns
Material: DL110HB
Units Per Print: 30
Pikachu — surface detail demo
Description: A 1 to 1 scale life size Pikachu, printed to showcase adaptability.
Production Info:
Print Time: 24 hrs
Resolution: 3mm
Material: Carbon Fiber Polypropylene
Units Per Print: 1
Dragon minifigure — fine-feature demo
Description: A miniature dragon printed to showcase the quality of additive manufacturing.
Production Info:
Print Time: 8 hrs
Resolution: 100 Microns
Material: DL110A
Units Per Print: 15
Gaming figurines — batch detail demo
Description: Small to medium-sized gaming pieces or figurines with the capability to print them in excellent detail.
Production Info:
Print Time: 3-24hrs
Resolution: 30-250 Microns
Material: Variety
Units Per Print: 1-70
Lithophanes — controlled-translucency demo
Description: A print that utilizes wall thickness to make a image when light is shown through.
Production Info:
Print Time: 8-16 hrs
Resolution: 100 Microns
Material: DL110HB
Units Per Print: 2-4
Vase — thin-wall demo
Description: A fully 3d printed vase. Perfectly designed for additive manufacturing.
Production Info:
Print Time: 10 hrs
Resolution: 3mm
Material: Carbon Fiber Polypropylene
Units Per Print: 1
Chair — scale model
Description: A fully 3d printed chair. Sat in by over 100 people, this showcases another form of additive manufacturing that is still in it’s infancy.
Production Info:
Print Time: 20 hrs
Resolution: 3mm
Material: Carbon Fiber Polypropylene
Units Per Print: 1
Cinder block — scale model
Description: A cinder block made for testing purposes. Ironically very well designed for additive manufacturing.
Production Info:
Print Time: 18 hrs
Resolution: 3mm
Material: Carbon Fiber Polypropylene
Units Per Print: 1
Miniature frisbee-golf goal
Description: A fun print made to showcase the adaptability of additive manufacturing.
Production Info:
Print Time: 2 hours
Resolution: 250 Microns
Material: DL110HB
Units Per Print: 25
Wheel — assembly demo
Description: A wheel designed for 3 wheeled wheelchairs. Produced and repeatedly redesigned for additive manufacturing.
Production Info:
Print Time: 4 hrs
Resolution: 3mm
Material: PLA
Units Per Print: 1
Stencil
Description: A flat print stencil. A very fast print for something not specifically designed for additive manufacturing.
Production Info:
Print Time: 30 minutes
Resolution: 100 Microns
Material: DL110HB
Units Per Print: 6
Merit3D logo
Description: Our company logo made to hang on the front door.
Production Info:
Print Time: 6 hrs
Resolution: 250 Microns
Material: DL110HB
Units Per Print: 1
Keychains
Description: Small keychain addition. Can be almost anything with additive manufacturing.
Production Info:
Print Time: 1 hrs
Resolution: 250Microns
Material: ANY
Units Per Print: 50
Cup grip
Description: A cup grip made to hold cups off of direct contact as to not burn your hand. A excellently designed part for additive manufacturing.
Production Info:
Print Time: 6 hrs
Resolution: 250 Microns
Material: DL110HB
Units Per Print: 15
Fridge magnets
Description: Fridge magnets made for everyday use. A simple fast and effective design.
Production Info:
Print Time: 2 hrs
Resolution: 100 Microns
Material: DL110HB
Units Per Print: 100
Drink coasters
Description: Beverage coasters designed for additive manufacturing. Simple and fast printing design.
Production Info:
Print Time: 1 hr
Resolution: 100 Microns
Material: DL110HB
Units Per Print: 12
Bottle opener
Description: A bottle opener designed for both twist offs, and solids.
Production Info:
Print Time: 1 hr
Resolution: 100 Microns
Material: DL110HB
Units Per Print: 60
Buddha figure — sculpt detail
Description: Buddha statues that have replaced or adapted areas. Designed to show the adaptation and range of additive manufacturing.
Production Info:
Print Time: 6 hrs
Resolution: 100 Microns
Material: DL110HB
Units Per Print: 30
Business-card holder
Description: Small and efficient business card holder. Astronomically well designed for additive manufacturing, as the design can not be used with any other manufacturing method.
Production Info:
Print Time: 45 minutes
Resolution: 100 Microns
Material: DL110HB
Units Per Print: 25